Gearing Arrangement: Worm
Output Torque: ≤4000Nm
Rated Power: 0.18-22KW
Input Speed: 600~1800rpm
Output Speed: 0.3-147rpm
Model Number: K series
Color: As your request
Material of Housing: Cast Iron
Material of Gear: 20CrMnTi
Quality Control System: ISO9001-2008
Efficiency: Single-Stage 96%
Working Temperature: -40℃-50℃
Working Altitude: ≤1000m
Circumferential Speed: ≤20m/s
Warranty: 12 Months
Packaging Details: S series worm gear motor in Plastic bag + PE foam + Wooden case + Metal strap
Port: HangZhou/ZheJiang

S series speed reducer motor WORM gear unit with flange foot mounted
1.Highly standard modular designed
The products are easily connected with and driven by different types of motors or other kinds of input power. The same type geared motor can be adapted to optioned powers of motors. It’s therefore easy to realize different solutions for varied requirements.
2.RatioFeatured many closely divided ratios and wide range of them. Very big ratios can be obtained through combined units to reach extremely low output speeds.
3.Mounting arrangementNo strict limitation to the mounting arrangement.
4. High strength,compact dimension Housings are made of high strength cast iron. Gears and shaft gears are finished with gas carburising process and precise grounding to sequentially get high capacity of per certain volume.
5.Long service life under the condition of accurately selecting type size and the normal maintenance and use, main components (except those easily-disabled parts) can last as long as up to more than 25000 hours. Easily disabled parts include lubricating oil,oil seals, and bearings.
6.Low noiseAll key components are finished by precisely machining, accurate assembly, and finally tested,and therefore, Eaglepower LA3605 KV650 KV880 Customized brushless drone UAV multirotor motor OEM or ODM available CE & FCC fairly low noise is reached.
7. High efficiency The efficiency of gear unit can reach 95%. The efficiency of worm gear can reach 89%
8.Large radial loading ability
9.Axial load ability of up to 5% of radial load.
Site conditions The geared motors are suitable for the operation sites in the ambient temperatures from -10 degree to 40 degree and altitudes up to 1000m above the sea lever. They can be used both for clockwise running and anti clock wise running. There is no limitation to the specific application field. While applied in other aggressive operating atmosphere or environment conditions, please contact our technology department.
Specification

Item Name
CZPT S series speed reducer motor WORM gear unit with flange foot mounted

Model No.
S Series

Material
Housing/cast iron

Gear/20CrMoTi; Shaft/ High-strength alloy steel

Input Speed
600~1800rpm

Output Speed
0.04-349rpm

Ratio
9.96 ~ 244.74

Input Power
0.12-22KW

Service Factor
/

Pole
1-4 pole

Mamax Permissible Torque
up to 6500N.m

Quality Control
System
ISO9001-2008;CE;IQNet

Packing
Plastic bag + PE foam + Wooden case + Metal strap

Delivery
15-30 days after order

Dimension & Mounting

Picture Show

Packaging & Shipping

Factory Show CZPT Speed Reducer has committed ourselves to the research,design,production of speed reducer (changer) mechanical transmission at all times, HangZhou CZPT EQ1060 drive shaft ATV rear wheel half axle shaft which is the appointed enterprise designated by the Ministry of Machinery Industry and passed the ISO9001 international quality system certification.

Certifications

IQNet Certificate
For CZPT Speed Reducer
CE Declaration
For CZPT Speed Reducer
ISO 9001:2008
For CZPT Speed Reducer

FAQQ:What information should I tell you to confirm speed reducer?
A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

Q:What if I don’t know which gear reducer I need?
A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q:What should I provide if I want to order NON-STANDERD speed reducers?
A: Drafts, Dimensions, Pictures and samples if possible.

Q:What is the MOQ?
A: It is OK for 1 or small pieces trial order for quality testing.

Q:Who I should contact?
A:Please contact Ethan Wang if you need more help.
Skype:Ethan_Gearbox /Cellphone: 13335201180

Q:How long should I wait for the feedback after I send the inquiry?
A: Within 12 hours

Q:What is the payment term?
A:You can pay via T/T(30% in advance+70% before delivery), L/C , China speed reducer Fast delivery PXW86 nema34 Right-angle planetary reducer gearbox for 86MM stepper motor West Union etc

Q:What is the delivery time?
A:Normally is 20-30days after order, for special model or big quantity please email to us for checking.

Q:What is the guarantee time?
A:12months

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
gearbox

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China factory Popular High Service factor S series geared motor used in food,chemical industry  with Good qualityChina factory Popular High Service factor S series geared motor used in food,chemical industry  with Good quality