Model Number: ZLYJ series
Gearing Arrangement: Helical
Output Torque: 800~100000N.m
Rated Power: 5.5KW~200KW
Input Speed: 800~1000r/min
Output Speed: 60~100rpm
Color: As your request
Material of Housing: Cast Iron
Material of Gear: 20CrMnTi
Quality Control System: ISO9001-2008
Ratio: 8~20
Mounting position: Vertical, horizontal
HS Code: 8483409000
Grinding precision grade: class 5-7
Packaging Details: Rubber & Plastic Gearbox in Plastic bag + PE foam + Wooden case + Metal strap
Port: HangZhou/ZheJiang
ZLYJ extruder gearbox Overview:
ZLYJ series high precision hard-toothed surface reducer is the thrust block transmission components for plastic screw extruder design. Product design follow the ZBJ19009-88 under the technical specifications. With high strength alloy steel, Gear processed by carburizing, hardening, grinding.
The accuracy of the gear is GB10095-88, class6. Tooth surface hardness is HRC54-62, in the hollow output shaft front end configuration with a thrust bearing specification, to bear the work of screw recoil. Bearings and oil seals and other major national quality standard parts are used, also can be equipped with imported products according to the needs of users. The machine has the advantages of small volume, high carrying capacity, stable transmission, low noise, high efficiency.
Product performance has reached the international advanced level, Factory Sale Harmonic Drive Gearbox Gear Reducer For Exoskeleton Robot can replace similar imported products.
Applicable Scope
1, The input rotation of prime mover shall be ≤1500rpm.
2, The peripheral speed of gear drive shall be ≤20m/s.
3,The working ambient temperature shall be within -40~45°c. Preheat the Lubricatting oil to above 0°c. Rotation is available both forwards and backwards. However, the high-speed shaft of some types of reducers has single-way oil pump directing as defaulted to the output shaft which rotates clockwise. If you want to change the direction, please make detailed description while placing order.
Specification
Item Name
Rubber and Plastic Extruder Gearbox
Model No.
ZLYJ series
Material
Housing/cast iron
Gear/20CrMoTi; Shaft/ High-strength alloy steel
Input Speed
800~1000r/min
Output Speed
60~100rpm
Ratio
8~20
Input Power
5.5KW~200KW
Service Factor
/
Mamax Permissible Torque
800~100000N.m
Quality Control
System
ISO9001-2008;CE;IQNet
Packing
Plastic bag + PE foam + Wooden case + Metal strap
Delivery
15-30 days after order
Picture Show
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Packaging & Shipping
Factory Show
Certifications
FAQ
Q:What information should I tell you to confirm speed reducer?
A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.
Q:What if I don’t know which gear reducer I need?
A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q:What should I provide if I want to order NON-STANDERD speed reducers?
A: Drafts, Dimensions, Pictures and samples if possible.
Q:What is the MOQ?
A: It is OK for 1 or small pieces trial order for quality testing.
Q:Who I should contact?
A:Please contact Ethan Wang if you need more help.
Skype:Ethan_Gearbox /Cellphone: 13335201180
Q:How long should I wait for the feedback after I send the inquiry?
A: Within 12 hours
Q:What is the payment term?
A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
Q:What is the delivery time?
A:Normally is 20-30days after order, for special model or big quantity please email to us for checking.
Q:What is the guarantee time?
A:12months
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
